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Luxaa Plast

Plastic Injection Molding

Dedicated Customer Teams & Industrial Services

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Plastic Injection Molding

Luxaa Plast, where precision meets innovation. As a leading name in the plastic
molding industry, we take pride in delivering top-notch services to diverse
industries worldwide. With a commitment to excellence, cutting-edge
technology, and a dedicated team of experts, Luxaa Plast stands as your trusted
partner for all your plastic mold needs.

Quality Assurance

Quality is not just a goal at Luxaa Plast; it’s our foundation. We adhere to strict
quality control processes throughout every stage of mold design and
manufacturing.

Custom Plastic Mold Design and Fabrication

Our seasoned team of engineers is adept at turning your ideas into reality. We specialize in creating custom molds tailored to your unique specifications.

Prototyping and Rapid Tooling

In today's fast-paced business environment, time is of the essence. Luxxa Plast offers rapid prototyping and tooling services, allowing you to test and refine your designs quickly.

Injection Molding

Luxxa Plast employs advanced injection molding techniques to produce high- quality plastic components with tight tolerances.

Precision Machining

To guarantee the highest quality in our molds, Luxxa Plast employs precision machining techniques. Our state-of-the-art CNC machines and skilled machinists work together to create molds with intricate details and complex geometries.

Plastic injection molding is the process for manufacturing small, medium, and large plastic parts. It’s suitable for mass production of products with complex shapes, and is used to produce many everyday plastic parts, including car parts, electronic enclosures, and kitchen appliances.

Plastic Injection Molding Has Low Labor Costs. Labor costs for injection molding operations are relatively low compared to other types of molding processes. The capacity to produce the parts at a very high level with a high output rate helps reduce manufacturing costs through its efficiency and effectiveness.

  • Mold bases 
  • Mold cavity
  • Gating system
  • Cooling systems
  • Ejection systems
  • Injection mold,
  • Blow mold,
  • Casting mold,
  • Pressing mold, and so on.

Injection molding various construction and building components is becoming increasingly popular due to the innate versatility of plastic injection molding. There are many reasons why this method is suitable for use in construction: 

  • Very high stability of the materials used
  • Exceptional durability during elemental exposure
  • Better cost-effectiveness in comparison to wood and metal
  • Very good energy efficiency
  • Low weight of parts and components
  • A wide selection of finishes and materials

Some of the most commonly-produced elements in the construction industry include small and large accessories, fasteners, and various hand tools.

Parts used in the food and beverage field must follow stringent health and safety rules and regulations, such as the GMA-safe program and FDA certification. All this is necessary to ensure the wellbeing of individuals using such products. To abide by the aforementioned standards, molded parts have to be BPA-free and completely non-toxic. 

That’s why it’s important to choose the right resins and materials to produce those elements that will be used in this industry. The most commonly-manufactured parts for this industry are: 

  • Various components for processing equipment
  • Containers for beverage and food
  • Parts for filtering and dispensing beverages
  • Conveyor system components
  • Overcaps

Similarly to the food and beverage industry, plastic parts made for the medical and pharmaceutical field have to follow even more stringent guidelines. In order to meet those standards, manufacturers must use FDA or medical-grade resins and manufacture their components according to ISO certification. 

What’s more, components for the medical field require various chemical properties, such as high tensile strength, resistance to very high temperatures, and others. Plastic injection molding is suitable for this field of applications because the parts have: 

  • Low weight
  • High design flexibility
  • Reduced lead time and costs
  • Low patient risk

The most common parts produced with this process include testing kits, surgical preparation products, dental X-ray components, and many more. 

Due to its innate design flexibility, but also high durability and longevity, plastic injection molded parts are very frequently used in the automotive industry. This process makes it easy to design and create various items you find in and on your car every day, such as mirror housings, cup holders, bumpers, but also entire dashboards.

Injection moulding is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products.

Plastic Molding Process

01.

02.

03.

Market Research

Gather information about market needs and demand.Identify potential opportunities and competitors.

Product Design

Create a design based on market research.Consider materials, functionality, and aesthetics.

Tool Design

Develop molds and tooling required for the specific product.Consider mold geometry, runner and cavity geometry, coolant channels, and ejector methods.

04.

05.

06.

Manufacturing

Set up the molds in the molding machine.Inject molten plastic into the mold cavity.Allow the plastic to cool and solidify within the mold.

Prototyping

Create a prototype to test product functionality and manufacturing costs. Use 3D printing or CNC machining for prototyping.

Tool Fabrication

Construct the mold using CNC and EDM technologies. Perform surface preparation, machining, engraving, polishing, inspection, and assembly.

07.

08.

09.

Production Run

Mass produce the molded products using the finalized mold. Monitor production for quality and consistency.

Quality Control

Inspect the molded products for defects.Ensure they meet quality standards.

Final Testing and Analysis

Conduct final testing on a sample of products. Analyze results to ensure adherence to specifications.

9 Step Process

Gather information about market needs and demand.Identify potential opportunities and competitors.

Create a design based on market research.Consider materials, functionality, and aesthetics.

Develop molds and tooling required for the specific product.Consider mold geometry, runner and cavity geometry, coolant channels, and ejector methods.

Set up the molds in the molding machine.Inject molten plastic into the mold cavity.Allow the plastic to cool and solidify within the mold.

Create a prototype to test product functionality and manufacturing costs. Use 3D printing or CNC machining for prototyping.

Construct the mold using CNC and EDM technologies. Perform surface preparation, machining, engraving, polishing, inspection, and assembly.

Mass produce the molded products using the finalized mold. Monitor production for quality and consistency.

Inspect the molded products for defects.Ensure they meet quality standards.

Conduct final testing on a sample of products. Analyze results to ensure adherence to specifications.

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